If you’re looking for a snack that perfectly marries sweet and salty, look no further than Kettle Chip Caramel Popcorn. This delightful treat is not just another popcorn recipe; it’s an extraordinary blend of crunchy popcorn and crispy kettle chips, all enveloped in a rich caramel coating. Whether you’re hosting a movie night, planning a party, or just craving a unique snack, this Kettle Chip Caramel Popcorn will surely impress. With its satisfying crunch and irresistible flavor, it’s a sweet treat that will have everyone coming back for more.
Why This Kettle Chip Caramel Popcorn Stands Out

What makes this Kettle Chip Caramel Popcorn a standout is the use of Kettle Brand Sea Salt Kettle Chips. Their signature crunch and subtle saltiness elevate the traditional caramel popcorn experience to new heights. The combination of rich caramel and the salty, crispy kettle chips creates a harmonious flavor profile that will leave your taste buds dancing. Plus, the addition of chocolate chips adds a touch of decadence, making this treat not just delicious but also visually appealing. It’s a crowd-pleaser that brings a twist to a classic favorite.
What You’ll Gather

- 11 cups popped plain unsalted popcorn
- 4 cups Kettle Brand Sea Salt Kettle Chips, slightly crushed to about 2 1/2 cups
- 1/2 cup unsalted butter
- 1 cup packed light brown sugar
- 1/2 cup corn syrup
- 1 tsp vanilla extract
- 1/2 tsp baking soda
- 3/4 cup milk chocolate or semi-sweet chocolate chips
- Sprinkles (optional)
Must-Have Equipment

- Large mixing bowl – For combining popcorn and kettle chips.
- Medium saucepan – To prepare the caramel sauce.
- Wooden spoon – For stirring the caramel and mixing it with the popcorn.
- Silicone spatula – To spread the popcorn mixture evenly on a baking sheet.
- Baking sheet – For cooling the finished popcorn.
- Parchment paper – To line the baking sheet for easy cleanup.
Mastering Kettle Chip Caramel Popcorn: How-To
Step 1: Prepare the Popcorn and Kettle Chips
Begin by popping your popcorn and measuring out 11 cups of plain unsalted popcorn. In a large mixing bowl, combine the popcorn with the slightly crushed Kettle Brand Sea Salt Kettle Chips. The chips should be crushed enough to mix in but still retain some of their crunch.
Step 2: Make the Caramel Sauce
In a medium saucepan, melt the 1/2 cup of unsalted butter over medium heat. Once melted, add in 1 cup of packed light brown sugar and 1/2 cup of corn syrup. Stir continuously until the mixture comes to a boil.
Step 3: Add Flavor and Texture
Once boiling, let the caramel mixture boil without stirring for about 4-5 minutes. Then, remove it from the heat and stir in 1 tsp of vanilla extract and 1/2 tsp of baking soda. The baking soda will cause the caramel to bubble up a bit, so be careful!
Step 4: Combine the Caramel with Popcorn and Chips
Quickly pour the hot caramel sauce over the popcorn and kettle chip mixture. Stir gently with a wooden spoon until all the popcorn and chips are evenly coated in caramel.
Step 5: Bake for Crunchiness
Preheat your oven to 250°F (120°C). Spread the caramel popcorn mixture onto a baking sheet lined with parchment paper. Bake in the preheated oven for 45 minutes, stirring every 15 minutes to ensure even coating and crispiness.
Step 6: Add Chocolate and Sprinkles
Remove the popcorn from the oven and let it cool for a few minutes. While it’s still warm, sprinkle 3/4 cup of chocolate chips over the popcorn. The heat will melt the chocolate slightly, making it easier to mix in. If you desire, add sprinkles for an extra festive touch.
Step 7: Cool and Serve
Allow the Kettle Chip Caramel Popcorn to cool completely on the baking sheet. Once cooled, break it into clusters and store in an airtight container. Enjoy this delightful treat on its own or serve it at your next gathering!
Ingredient Flex Options
- Popcorn: You can use flavored popcorn if you want to experiment with different tastes.
- Kettle Chips: Try other flavors such as BBQ or cheddar for a unique twist.
- Butter: Substitute with coconut oil or vegan butter for a dairy-free version.
- Chocolate: Use white chocolate or dark chocolate chips for different flavor profiles.
- Sprinkles: Customize your sprinkles to match a theme or occasion!
Missteps & Fixes
Like any recipe, you might encounter a few bumps along the way. Here are some common issues and their fixes:
- Caramel is too hard: If the caramel cools too much before mixing, it can harden. Simply microwave it for a few seconds to soften it again.
- Popcorn is soggy: Ensure the popcorn is thoroughly coated and baked long enough to achieve a crunchy texture.
- Chips are too crushed: If the kettle chips turn into dust, be more gentle while crushing them next time.
Storing Tips & Timelines
To keep your Kettle Chip Caramel Popcorn fresh, store it in an airtight container. It can be kept at room temperature for up to two weeks. For longer storage, consider freezing the caramel popcorn in a freezer-safe container. Just remember to let it thaw completely before enjoying for the best texture.
Handy Q&A
Can I make Kettle Chip Caramel Popcorn ahead of time?
Absolutely! You can prepare it a day or two in advance. Just make sure to store it in an airtight container to maintain its crispiness.
What can I do with leftovers?
If you have any leftover popcorn, consider using it as a topping for ice cream or mixing it into trail mix for a sweet and salty snack.
Can I use different types of chips?
Yes! Experiment with different kettle chip flavors to find your perfect combination. The salty-sweet contrast works beautifully with various tastes.
Is it possible to make this recipe vegan?
Yes! Substitute the butter with coconut oil or a vegan butter alternative and use dairy-free chocolate chips.
Next Steps
Now that you’ve mastered the art of Kettle Chip Caramel Popcorn, it’s time to gather your ingredients and get popping! Whether you enjoy it as a snack, a party treat, or a movie companion, this recipe is sure to satisfy your cravings. Don’t forget to share your creations with friends and family. They will definitely be asking for seconds!
With the perfect combination of sweet and salty, your Kettle Chip Caramel Popcorn is bound to be a hit. So, what are you waiting for? Dive into this delicious recipe and enjoy the delightful crunch that only kettle chips can provide!

Kettle Chip Caramel Popcorn
Ingredients
For the Popcorn Mix:
- 11 cups popped plain unsalted popcorn
- 4 cups Kettle Brand Sea Salt Kettle Chips slightly crushed to about 2 1/2 cups
For the Caramel Sauce:
- 1/2 cup unsalted butter
- 1 cup packed light brown sugar
- 1/2 cup corn syrup
- 1 tsp vanilla extract
- 1/2 tsp baking soda
- 3/4 cup milk chocolate or semi-sweet chocolate chips
- Sprinkles (optional)
Instructions
Instructions:
- Step 1: Prepare the Popcorn and Kettle Chips - Begin by popping your popcorn and measuring out 11 cups of plain unsalted popcorn. In a large mixing bowl, combine the popcorn with the slightly crushed Kettle Brand Sea Salt Kettle Chips. The chips should be crushed enough to mix in but still retain some of their crunch.
- Step 2: Make the Caramel Sauce - In a medium saucepan, melt the 1/2 cup of unsalted butter over medium heat. Once melted, add in 1 cup of packed light brown sugar and 1/2 cup of corn syrup. Stir continuously until the mixture comes to a boil.
- Step 3: Add Flavor and Texture - Once boiling, let the caramel mixture boil without stirring for about 4-5 minutes. Then, remove it from the heat and stir in 1 tsp of vanilla extract and 1/2 tsp of baking soda. The baking soda will cause the caramel to bubble up a bit, so be careful!
- Step 4: Combine the Caramel with Popcorn and Chips - Quickly pour the hot caramel sauce over the popcorn and kettle chip mixture. Stir gently with a wooden spoon until all the popcorn and chips are evenly coated in caramel.
- Step 5: Bake for Crunchiness - Preheat your oven to 250°F (120°C). Spread the caramel popcorn mixture onto a baking sheet lined with parchment paper. Bake in the preheated oven for 45 minutes, stirring every 15 minutes to ensure even coating and crispiness.
- Step 6: Add Chocolate and Sprinkles - Remove the popcorn from the oven and let it cool for a few minutes. While it's still warm, sprinkle 3/4 cup of chocolate chips over the popcorn. The heat will melt the chocolate slightly, making it easier to mix in. If you desire, add sprinkles for an extra festive touch.
- Step 7: Cool and Serve - Allow the Kettle Chip Caramel Popcorn to cool completely on the baking sheet. Once cooled, break it into clusters and store in an airtight container. Enjoy this delightful treat on its own or serve it at your next gathering!
Equipment
- Large Mixing Bowl
- Medium Saucepan
- Wooden Spoon
- Silicone spatula
- Baking Sheet
- Parchment Paper
Notes
- Store in an airtight container for up to two weeks.
- Try using different flavored kettle chips for unique variations.
- This treat can be made a day in advance for gatherings.
